Oem Wire Mesh Panels Supplier
Property Typical Value / Range Notes Base Material Carbon steel, stainless steel 304/316, galvanized steel Selection based on environmental exposure and mechanical requirements Wire Diameter 0.5 mm –
OEM Wire Mesh Panels Supplier
Product Overview
Material Specifications
| Property | Typical Value / Range | Notes |
|---|---|---|
| Base Material | Carbon steel, stainless steel 304/316, galvanized steel | Selection based on environmental exposure and mechanical requirements |
| Wire Diameter | 0.5 mm – 6.0 mm | Thicker wires increase panel stiffness and load capacity |
| Opening Shape | Square or rectangular | Custom shapes available upon request |
| Opening Size | 2 mm – 150 mm (clear opening) | Determines open area percentage and flow characteristics |
| Tensile Strength (Wire) | 350 – 550 MPa (carbon steel); 500 – 750 MPa (stainless 304) | Dependent on wire grade and cold‑work level |
| Corrosion Protection | Zinc coating 10 – 20 µm (galvanized); passive Cr‑oxide film (stainless) | Coating thickness measurable via magnetic induction |
Customization Options
- Wire material – carbon steel, stainless steel (304, 316), galvanized, or specialty alloys
- Wire diameter – selected from 0.5 mm to 6.0 mm in 0.1 mm increments
- Opening geometry – square, rectangular, hexagonal, or custom patterns
- Panel dimensions – width up to 2000 mm, length limited by handling equipment (typically ≤6000 mm)
- Edge treatment – flush, folded, welded frame, or adhesive‑backed flange
- Surface finish – bare, powder‑coated (RAL colors), anodized (for aluminum), or passivated
Typical Applications
In automotive assembly lines, wire mesh panels serve as machine guards that provide impact resistance while maintaining operator visibility; the open area percentage is tuned to allow coolant spray and particulate escape without compromising safety.
Chemical processing plants specify stainless‑steel 316 panels for filtration sieves where corrosion resistance to acids and chlorides is essential; the wire diameter and opening size are chosen to achieve a target retention rating and pressure drop.
Architectural façades utilize perforated mesh panels as sun‑shading elements; by varying the open area ratio (typically 20 %–40 %), designers control solar gain and natural ventilation while achieving a lightweight aesthetic.
Quality Assurance
Dimensional verification is performed using calibrated calipers and laser scanners to confirm wire pitch, opening width, and overall panel flatness within ±0.2 mm tolerance.
Wire tensile strength is sampled from each batch via tensile testing machines, ensuring compliance with the specified grade minimum.
Coating thickness for galvanized panels is measured with magnetic induction probes; results are logged to verify adherence to the 10‑20 µm range.
Weld integrity is examined using ultrasonic non‑destructive testing on a statistically significant sample of weld points to detect lack of fusion or porosity.
Frequently Asked Questions
- Can dimensions be customized? Yes, panel width, length, and opening geometry are adjusted according to customer‑provided drawings or specifications.
- What information is required for a quotation? Required details include material grade, wire diameter, opening size, panel dimensions, edge treatment, surface finish, and order quantity.
- Which materials are available? Carbon steel, stainless steel 304/316, galvanized steel, and aluminum alloys are stocked; alternative alloys can be sourced upon request.
- How is panel flatness controlled? Panels are straightened using roller levelers after welding; final flatness is verified with a straight‑edge and feeler gauge method.
- What packaging methods protect panels during transit? Panels are stacked on pallets with interleaving cardboard or polyethylene sheets, then secured with stretch film and steel straps to prevent shifting and surface abrasion.
- What is the typical production lead time? Lead time ranges from 2 to 4 weeks for standard configurations; customized orders may require additional time for tooling and material procurement.
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