B2B Durable Razor Wire Mesh Manufacturer
Razor wire mesh is formed by welding sharp-edged barbs to a high-tensile steel core at uniform intervals, creating a continuous barrier that resists cutting, climbing, and penetration. The geometry
B2B Durable Razor Wire Mesh Manufacturer
Product Overview
Razor wire mesh is formed by welding sharp-edged barbs to a high-tensile steel core at uniform intervals, creating a continuous barrier that resists cutting, climbing, and penetration.
The geometry of the barb and the tension in the core wire determine the overall security performance of the mesh.
Material & Construction
The core wire is typically produced from cold-drawn steel with a carbon content between 0.6% and 0.8%, providing a balance of strength and ductility.
Barbs are stamped from the same steel grade and welded using resistance welding to maintain metallurgical continuity.
Surface protection is applied through hot-dip galvanizing or polymer coating to achieve desired corrosion resistance.
- Steel grade: ASTM A510, EN 10216-2, or equivalent
- Core diameter: 2.0 mm to 3.2 mm
- Barb length: 12 mm to 20 mm
- Coating type: hot‑dip zinc, zinc‑aluminum alloy, or PVC
Mechanical Properties
| Property | Typical Value | Unit | Notes |
|---|---|---|---|
| Core wire tensile strength | 1,600–1,800 | MPa | Depends on steel grade |
| Barb tip hardness | 55–62 | HRC | After heat treatment |
| Mesh opening size | 50 × 50 to 100 × 100 | mm | Customizable |
| Coating weight (zinc) | 220–275 | g/m² | Per ISO 1461 |
| Breaking load of mesh | 12–20 | kN | Per linear meter |
Customization Options
Customization allows the mesh to meet specific site conditions, regulatory requirements, and installation methods.
- Length: supplied as rolls (up to 100 m) or pre‑cut panels
- Height: 1.0 m to 3.0 m, adjustable in 50 mm increments
- Barb spacing: 50 mm to 150 mm, uniform or staggered
- Edge finish: rolled, welded, or clipped for safe handling
- Mounting accessories: brackets, tension wires, and post systems
Applications
Critical infrastructure such as substations, storage terminals, and correctional facilities require a barrier that delays intrusion while remaining visible for monitoring.
- Power generation sites – prevents unauthorized access to high‑voltage equipment
- Water treatment plants – secures perimeter against tampering with filtration systems
- Military bases – provides a detectable delay element integrated with surveillance
- Logistics warehouses – deters theft of high‑value cargo stored outdoors
- Border security zones – creates a visible obstacle that slows crossing attempts
Quality Assurance
Quality control is integrated into each production stage to verify dimensional accuracy, mechanical integrity, and coating uniformity.
- Wire diameter measurement via laser micrometer (±0.02 mm)
- Tensile testing of core wire according to ASTM A370
- Barb weld shear strength evaluated by pull‑off test
- Coating thickness measured by magnetic induction probe (ISO 1461)
- Visual inspection for surface defects, weld consistency, and barb uniformity
- Dimensional check of opening size using calibrated gauges
Packaging & Shipping
To prevent damage during transit, the mesh is wound onto corrosion‑resistant cores or packed in flat bundles with protective edge guards.
- Inner wrapping: VCI‑treated paper to inhibit corrosion
- Outer wrapping: PE shrink film or wooden crate for impact protection
- Labeling: product code, length, weight, and handling symbols
- Containerization: 20‑ft or 40‑ft palletized loads, secured with straps
- Handling instructions: keep dry, avoid sharp impacts, store upright
Request a Quote
Provide your project specifications to receive a detailed quotation and lead‑time estimate.
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